High-Efficiency Dust Removal Bag Filter for Pharma Industry

Product Description

6000cfm Scdc Bag Filters Central Dust Collection Equipment Bag Dust Collector for a Flour Mill

Product Description

Dust Collector is the perfect solution for purifying dusty gas and recycling materials. This system utilizes air pulse jet bag filter housing that is designed to efficiently filter fumes and dust from the air. The housing is built with an enclosure, chamber, ash hopper discharge system, injection system and automation control system. With different specifications available, the system can be configured to fit a variety of needs.

The amount of bags ranges from 32 to 128, with a diameter of 130 mm and length of 2500 mm. This series of dust collector operates under negative pressure, achieving an impressive dust collection efficiency of over 99.9%. After purification, the dust emission concentration of the air is significantly reduced to 10-50mg/Nm3

Product Parameters

 

specification	PL-800/B	PL-1100/B	PL-1600/B	PL-2200/B
airflow (M3/H)	800	1100	1600	2200
MMH2O	>80	>85	>85	>100
fliter area (M2)	4	7	10	12
fan power (KW)	1.1	1.5	2.2	3
dusting power (KW)	0.18	0.18	0.18	0.18
M/MiN	3.33	2.62	2.66	3.05
purification efficiency%	>99.5	>99.5	>99.5	>99.5
db(A)	<75	<75	<75	<75
AxBxCMM	530x520x1040	700x580x1100	740580x1240	720x660x1330
ExFMM	598x588	768x648	826x666	806x746
Grovity KG	280	330	470	600

Detailed Photos

1. Exceptional Efficiency: With a high efficiency rating of 99.5%, the Dust Collector ensures effective dust filtration, providing a cleaner and healthier working environment.
2. Low Emission Concentration: The system is capable of achieving a low emission concentration of 10um based on specific practical situations.
3. Minimal Leakage: The Dust Collector boasts a low leakage rate, ensuring that dust particles are effectively contained within the system, further enhancing the overall air quality.
4. Durable Construction: Available in both carbon steel and stainless steel options, the Dust Collector is built with sturdy materials to withstand demanding industrial environments.
5. Simple Maintenance: The system features a simple structure, making it incredibly easy to maintain. Regular upkeep and bag replacement can be efficiently carried out in individual chambers, without requiring shutdown of the entire system.
6. Versatile Bag Options: To cater to different dust properties, the Dust Collector is compatible with various bag materials, such as Glass Fiber, needle felt, PTFE, p84, among others. This ensures optimal filtration performance based on specific dust characteristics.
7. Intelligent Control: The entire equipment is intelligently controlled by a PLC system, enabling automatic dust cleaning, dust removal, precise temperature control, and over-temperature alarm functionalities.
8. Dust-Insensitive Design: The system is not sensitive to varying dust characteristics and remains unaffected by dust and resistance, guaranteeing consistent performance and reliable dust filtration. Invest in the Dust Collector to effectively filter dust and improve the air quality within your working environment

Factory Overview

 

Our Advantages

Our commitment to exceptional customer service is unmatched. We understand that our customers' needs are unique, which is why we offer 24/7 online support, ensuring we can provide timely solutions to their queries.

We have a long-standing reputation for excellence, and to date, we have served over 100 satisfied customers worldwide. Our products have been exported to over 80 countries and are certified by prestigious organizations such as CE, ISO, SGS, ETA, MA, and AMCA, guaranteeing our customers' quality and safety.

Our production process follows customers' 2D or 3D drawings to deliver customized products that meet their specifications. For added convenience, we provide live video feeds of our workshop through WhatsApp, WeChat, or YouTube.

After-sales service is a top priority for us. We offer on-site technical support and make routine visits to our customers, providing them with a better experience. Our products undergo rigorous quality control, and we provide testing videos and reports, including welding and material testing reports, to give our customers peace of mind.

At Decent Machinery, we only use the best quality motors from renowned brands like Siemens, TECO, and WEG. Our corrosion protection and rust removal treatment guarantee that our products retain their quality and last longer. We ensure that every piece of equipment we deliver has a tracking number, allowing our customers to stay up-to-date with their purchases.

Company Profile

FAQ

Q1: What parameters are required for designing a dust collector?

A1: To accurately design a dust collector, we need the following parameters: air volume, pressure, local emission standards, and whether the system will handle dust or flue gas. If dealing with flue gas, the temperature must also be provided.

Q2: Can we design a dust collector if the customer only provides a factory layout without specific parameters?

A2: Yes, we can design a dust collector based on the customer's factory layout and provide a proposal and quotation to ensure compatibility with the existing space and optimal system arrangement.

Q3: What is the minimum emission standard that can be achieved?

A3: Our dust collectors can meet extremely low emission standards, with the lowest achievable emission level being below 1mg/m³, complying with strict environmental regulations.

Q4: What are the available dust discharge methods?

A4: The dust discharge methods include bulk bag collection, dust bucket collection, and screw conveyors. The most suitable method can be selected based on the customer's processing requirements and site conditions.

Q5: What materials are used for filter bags?

A5: We provide filter bags in various materials, including polyester needle-punched felt, PPS (polyphenylene sulfide), and PTFE (polytetrafluoroethylene), to accommodate different operating conditions and dust characteristics.

Q6: What tests are conducted after the dust collector is manufactured?

A6: After production, the dust collector undergoes multiple tests, including fan trial runs and pulse valve testing, to ensure optimal performance and reliability.

Q7: What is the recommended maintenance cycle for a dust collector?

A7: The maintenance cycle depends on the operating environment and working conditions. Regular inspections and maintenance are generally recommended every 3-6 months.

Q8: What is the typical service life of a dust collector?

A8: Under normal usage and proper maintenance, a dust collector typically has a service life of over 10 years.

Q9: How much energy does a dust collector consume?

A9: The energy consumption of a dust collector depends on its design, airflow, and pressure requirements. We optimize energy efficiency during the design phase to ensure performance while minimizing power consumption.

Q10: Can the dust collector be customized?

A10: Yes, we offer customized solutions based on the customer's specific requirements and operating conditions to design and manufacture the most suitable dust collector.